
全自動(dòng)封膠線如何讓玻璃密封告別手工時(shí)代
時(shí)間:2026-08-10 來源:http://www.hyjsrq88.com/ 發(fā)布人:昌盛機(jī)械
中空玻璃的密封質(zhì)量,直接決定了其隔熱、隔音性能和使用壽命。在過去,玻璃合片后的封膠工序長期依賴人工——不僅效率低、勞動(dòng)強(qiáng)度大,涂膠質(zhì)量還因人而異。全自動(dòng)封膠線的出現(xiàn),用人機(jī)界面+伺服控制+自動(dòng)修角的完整解決方案,將這道工序推向了“一鍵操作、批量交付”的工業(yè)化新階段。
The sealing quality of insulating glass directly determines its thermal insulation, sound insulation performance, and service life. In the past, the sealing process after glass lamination relied on manual labor for a long time - not only was it inefficient and labor-intensive, but the quality of the coating also varied from person to person. The emergence of fully automatic sealing lines, with a complete solution of human-machine interface, servo control, and automatic corner trimming, has pushed this process to a new stage of industrialization with "one click operation and batch delivery".
一、使用范圍:面向規(guī)模化生產(chǎn)
1、 Scope of use: Targeting large-scale production
全自動(dòng)封膠線適用于合片后的中空玻璃周邊自動(dòng)涂膠,是大規(guī)模玻璃深加工企業(yè)的標(biāo)配設(shè)備。其可加工玻璃非常大尺寸覆蓋2500×4000mm,非常小尺寸300×300mm,玻璃厚度范圍12-56mm,打膠速度達(dá)5-40m/min。
The fully automatic sealing line is suitable for automatic coating around the hollow glass after lamination, and is a standard equipment for large-scale glass deep processing enterprises. It can process glass with a maximum size coverage of 2500 × 4000mm, a minimum size of 300 × 300mm, a glass thickness range of 12-56mm, and a glue application speed of 5-40m/min.
該設(shè)備支持雙組份密封膠的自動(dòng)供膠和切換,可配備兩套供膠系統(tǒng),在聚硫膠和硅酮膠之間一鍵切換。除了標(biāo)準(zhǔn)雙玻中空玻璃,還支持三玻兩腔、四玻三腔等復(fù)雜結(jié)構(gòu)的自動(dòng)涂膠。

This device supports automatic supply and switching of two-component sealant, and can be equipped with two sets of glue supply systems to switch between polysulfide glue and silicone glue with one click. In addition to standard double glass insulated glass, it also supports automatic gluing of complex structures such as three glass two cavity and four glass three cavity.
二、核心優(yōu)勢:質(zhì)量、效率與操作的多維度升級(jí)
2、 Core advantage: Comprehensive upgrade of quality, efficiency, and operation
全自動(dòng)封膠線非常直觀的優(yōu)勢體現(xiàn)在打膠質(zhì)量的標(biāo)準(zhǔn)化上。設(shè)備涂膠后玻璃周邊飽滿無氣線,角部充實(shí),表面平整圓滑,無需人工修角。針對(duì)角部處理,部分機(jī)型在操作屏上一鍵開啟修角功能,四個(gè)角可單獨(dú)控制修角次數(shù),配備自動(dòng)上水修角棉,進(jìn)一步提升角部美觀度。
The most intuitive advantage of fully automatic sealing line lies in the standardization of adhesive quality. After the equipment is coated with glue, the edges of the glass are full and free of air lines, the corners are full, the surface is smooth and even, and there is no need for manual corner repair. For corner treatment, some models enable the corner trimming function with one click on the operation screen, and the four corners can be individually controlled for the number of corner trimming times. Equipped with automatic water filling corner trimming cotton, it further enhances the beauty of the corners.
在效率層面,伺服控制系統(tǒng)采用國際品牌(如安川),性能穩(wěn)定,定位合理。同步帶式傳送使玻璃輸送平穩(wěn),第三段可預(yù)存玻璃,實(shí)現(xiàn)了流水作業(yè)和在線封膠的連續(xù)化生產(chǎn)。
In terms of efficiency, the servo control system adopts international brands (such as Yaskawa), with stable performance and precise positioning. The synchronous belt conveyor ensures smooth glass transportation, and the third section can pre store glass, achieving continuous production of assembly line operation and online sealing.
柔性適應(yīng)能力是新一代封膠線的突出亮點(diǎn)。面對(duì)市場越來越多的大小片(不等片)玻璃需求,通過技術(shù)升級(jí)和結(jié)構(gòu)改造,設(shè)備可完成大小片的涂膠——機(jī)頭后置適合鍍膜玻璃(小片在內(nèi)),機(jī)頭前置適合常規(guī)玻璃(小片在外),每個(gè)邊的參數(shù)均可獨(dú)立輸入操作界面。通過增加模塊單元,還能實(shí)現(xiàn)自動(dòng)上下片和異形玻璃涂膠。
Flexible adaptability is a prominent feature of the new generation of sealing lines. Faced with the increasing demand for glass of different sizes in the market, through technological upgrades and structural modifications, the equipment can complete the gluing of large and small pieces - the rear of the machine head is suitable for coated glass (small pieces inside), and the front of the machine head is suitable for conventional glass (small pieces outside), and the parameters of each side can be independently input into the operation interface. By adding module units, automatic loading and unloading of sheets and adhesive coating of irregular glass can also be achieved.
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