在玻璃深加工行業(yè)中，切割、磨邊、鋼化等前道工序早已實(shí)現(xiàn)自動(dòng)化，但玻璃中空環(huán)節(jié)長(zhǎng)期處于“半手工”狀態(tài)——這道效率“堵點(diǎn)”不僅制約了整體產(chǎn)能，更讓中空線成為人員投入非常多的單元。一條中空玻璃生產(chǎn)線的價(jià)值，正在于將清洗、間隔框裝配、合片、充氣、封膠等多道工序串聯(lián)為連續(xù)化、自動(dòng)化的流水作業(yè)，有效改寫(xiě)了傳統(tǒng)中空玻璃制造的效率法則。

In the glass deep processing industry, the previous processes such as cutting, edge grinding, and tempering have long been automated, but the glass hollow process has been in a "semi manual" state for a long time - this efficiency bottleneck not only restricts overall production capacity, but also makes the hollow line the unit with the most personnel input. The value of an insulated glass production line lies in the continuous and automated assembly of multiple processes such as cleaning, spacer frame assembly, lamination, inflation, and sealing, which completely rewrites the efficiency rules of traditional insulated glass manufacturing.

一、使用范圍：覆蓋多元需求

1、 Scope of use: Covering diverse needs

中空玻璃生產(chǎn)線是玻璃深加工領(lǐng)域的核心裝備，其產(chǎn)品廣泛應(yīng)用于需要隔熱、隔音、防結(jié)露的建筑場(chǎng)景——住宅、寫(xiě)字樓、醫(yī)院、學(xué)校等需要室內(nèi)空調(diào)的場(chǎng)合，以及火車(chē)、汽車(chē)、船舶、冷凍柜門(mén)窗等領(lǐng)域。

Hollow glass production line is the core equipment in the field of glass deep processing. Its products are widely used in building scenarios that require thermal insulation, sound insulation, and anti condensation, such as residential buildings, office buildings, hospitals, schools, and other places that require indoor air conditioning, as well as in fields such as trains, automobiles, ships, freezer doors and windows.

根據(jù)結(jié)構(gòu)不同，生產(chǎn)線分為立式與臥式兩大類(lèi)。立式生產(chǎn)線已成為市場(chǎng)主流，日產(chǎn)能可達(dá)700平方米，人工需求少；臥式設(shè)備投資成本低、占地面積小，適用于經(jīng)濟(jì)欠發(fā)達(dá)地區(qū)或小批量生產(chǎn)場(chǎng)景。按密封技術(shù)分類(lèi)，傳統(tǒng)鋁間隔條生產(chǎn)線與新型TPS/4SG柔性暖邊密封生產(chǎn)線各有所長(zhǎng)——后者采用自帶丁基膠的柔性間隔條，免去多道工序，效率更高。

According to different structures, production lines are divided into two categories: vertical and horizontal. Vertical production lines have become mainstream in the market, with a daily production capacity of up to 700 square meters and low labor demand; Horizontal equipment has low investment costs and small footprint, making it suitable for economically underdeveloped areas or small-scale production scenarios. According to the classification of sealing technology, both the traditional aluminum spacer production line and the new TPS/4SG flexible warm edge sealing production line have their own advantages - the latter uses flexible spacer strips with built-in butyl rubber, eliminating multiple processes and achieving higher efficiency.

二、核心優(yōu)勢(shì)：效率躍升與品質(zhì)保障

2、 Core advantages: Efficiency improvement and quality assurance

中空玻璃生產(chǎn)線的價(jià)值首先體現(xiàn)在效率的質(zhì)變上。傳統(tǒng)臥式設(shè)備日產(chǎn)能約300平方米，而立式生產(chǎn)線可達(dá)700平方米，提升超過(guò)一倍。以某配備智能連線的項(xiàng)目為例，在兩班倒安排下，切磨鋼連線需20人，而中空線若未實(shí)現(xiàn)自動(dòng)化則需約50人——自動(dòng)化的中空生產(chǎn)線能大幅壓縮這一數(shù)字。

The value of the insulated glass production line is first reflected in the qualitative change of efficiency. The daily production capacity of traditional horizontal equipment is about 300 square meters, while the vertical production line can reach 700 square meters, which is more than doubled. Taking a project equipped with intelligent connections as an example, under a two shift arrangement, the cutting and grinding steel connection requires 20 people, while the hollow production line would require about 50 people if it were not automated - an automated hollow production line can significantly reduce this number.

在智能化層面，出眾產(chǎn)線搭載MES系統(tǒng)，可向上接收ERP訂單、向下聯(lián)通各類(lèi)PLC設(shè)備，實(shí)現(xiàn)從訂單解析、工藝參數(shù)下發(fā)到質(zhì)量追溯的全鏈路信息閉環(huán)。全球優(yōu)良的4SG中空玻璃智能生產(chǎn)線更突破了8米×3.3米的尺寸出眾，通過(guò)智能控制系統(tǒng)實(shí)現(xiàn)能耗降低30%、良品率提升至99.5%，并首創(chuàng)“角部接口無(wú)縫焊接”工藝，將產(chǎn)品質(zhì)保期從10年提升至25年。模塊化設(shè)計(jì)使生產(chǎn)線可根據(jù)需求靈活擴(kuò)展——從手動(dòng)、半自動(dòng)到全自動(dòng)，從標(biāo)準(zhǔn)矩形到異形產(chǎn)品，均可通過(guò)模塊組合實(shí)現(xiàn)。

At the level of intelligence, high-end production lines are equipped with MES systems, which can receive ERP orders upwards and connect various PLC devices downwards, achieving a complete information loop from order parsing, process parameter issuance to quality traceability. The globally leading 4SG insulated glass intelligent production line has broken through the size limit of 8 meters by 3.3 meters, achieving a 30% reduction in energy consumption and a 99.5% increase in yield through an intelligent control system. It has also pioneered the "seamless welding of corner interfaces" process, increasing the product warranty period from 10 years to 25 years. Modular design allows the production line to be flexibly expanded according to demand - from manual, semi-automatic to fully automatic, from standard rectangles to shaped products, all can be achieved through module combinations.