在中空玻璃加工流程里，毛刷式清洗機(jī)承擔(dān)著去除玻璃表面污垢的重要職責(zé)，為后續(xù)合片等工序筑牢根基。規(guī)范使用毛刷式清洗機(jī)，對(duì)保障清洗效果與設(shè)備穩(wěn)定運(yùn)行意義重大。?

In the process of hollow glass processing, the brush type cleaning machine plays an important role in removing dirt from the surface of the glass, laying a solid foundation for subsequent processes such as lamination. Standardizing the use of brush type cleaning machines is of great significance for ensuring cleaning effectiveness and stable operation of equipment. ?

開啟前準(zhǔn)備?

Preparation before opening

（一）設(shè)備檢查?

（1） Equipment inspection

先對(duì)毛刷式清洗機(jī)各部件展開檢查。查看清洗槽有無(wú)破損、泄漏情況，確保槽體完好，能正常承載清洗液。檢查毛刷輥，看刷毛是否整齊、有無(wú)倒伏或脫落，若有部分刷毛損壞，會(huì)影響清洗均勻度，需及時(shí)更換或修復(fù)。傳動(dòng)裝置方面，確認(rèn)鏈條、皮帶等連接部件無(wú)松動(dòng)，皮帶若出現(xiàn)松弛，易導(dǎo)致傳動(dòng)不穩(wěn)定，影響玻璃輸送與清洗效果。同時(shí)，檢查烘干裝置的加熱元件是否正常，通風(fēng)口有無(wú)堵塞，保證烘干功能能正常運(yùn)作。?

First, inspect the various components of the brush type cleaning machine. Check for any damage or leakage in the cleaning tank, ensuring that the tank is intact and capable of carrying the cleaning solution properly. Check the brush roller to see if the bristles are neat, if there is any lodging or falling off. If some bristles are damaged, it will affect the uniformity of cleaning and need to be replaced or repaired in a timely manner. In terms of transmission device, confirm that the connecting components such as chains and belts are not loose. If the belt is loose, it can easily cause unstable transmission and affect the glass conveying and cleaning effect. At the same time, check whether the heating element of the drying device is normal and whether the ventilation port is blocked to ensure that the drying function can operate normally. ?

（二）清洗液配置?

（2） Cleaning solution configuration

依據(jù)待清洗玻璃的污垢類型、程度，選擇適配的清洗液。針對(duì)普通灰塵、油污，中性水基清洗液較為常用；若玻璃表面有頑固污漬，可選用針對(duì)性的專用清洗液。按產(chǎn)品說(shuō)明，在清洗槽中調(diào)配合適濃度的清洗液，一般常規(guī)清洗時(shí)，水基清洗液濃度控制在 3%-5%。例如，清洗槽容量為 100 升，取 3-5 升清洗液原液，再加入 95-97 升清水，攪拌均勻即可。?

Select the appropriate cleaning solution based on the type and degree of dirt on the glass to be cleaned. Neutral water-based cleaning solutions are commonly used for ordinary dust and oil stains; If there are stubborn stains on the surface of the glass, a targeted specialized cleaning solution can be used. According to the product instructions, appropriate concentration of cleaning solution shall be prepared in the cleaning tank. Generally, the concentration of water-based cleaning solution shall be controlled at 3% -5% during routine cleaning. For example, if the capacity of the cleaning tank is 100 liters, take 3-5 liters of the original cleaning solution, add 95-97 liters of clean water, and stir evenly. ?

（三）玻璃裝載?

（3） Glass loading

將待清洗玻璃有序放置在清洗機(jī)的進(jìn)料端。放置時(shí)，玻璃要擺放平整，且保持一定間距，避免相互碰撞、擠壓。對(duì)于尺寸較大的玻璃，需借助輔助工裝，確保玻璃在輸送過程中穩(wěn)定，不發(fā)生偏移、滑落，保證清洗流程順利推進(jìn)。

Place the glass to be cleaned in an orderly manner at the feeding end of the cleaning machine. When placing, the glass should be placed flat and maintain a certain distance to avoid collision and compression. For large-sized glass, auxiliary fixtures are needed to ensure stability during transportation, without displacement or sliding, and to ensure smooth progress of the cleaning process.

運(yùn)行操作?

Run operation

（一）啟動(dòng)設(shè)備?

（1） Start the device

開啟清洗機(jī)電源，先進(jìn)行短暫預(yù)熱，讓設(shè)備各部件達(dá)到適宜工作溫度，尤其是烘干裝置，預(yù)熱能使后續(xù)烘干效果更理想。待預(yù)熱完成，啟動(dòng)傳動(dòng)裝置，玻璃開始緩慢進(jìn)入清洗槽。此時(shí)，觀察玻璃輸送是否順暢，有無(wú)卡頓現(xiàn)象，若出現(xiàn)異常，立即停機(jī)排查，可能是傳動(dòng)部件故障或玻璃放置不當(dāng)所致。?

Turn on the power of the cleaning machine and perform a brief preheating to ensure that all components of the equipment reach the appropriate working temperature, especially the drying device. Preheating can improve the subsequent drying effect. After preheating is completed, start the transmission device and the glass slowly enters the cleaning tank. At this time, observe whether the glass conveying is smooth and whether there is any jamming phenomenon. If there is any abnormality, immediately stop the machine for troubleshooting, which may be caused by transmission component failure or improper placement of the glass. ?

（二）清洗過程?

（2） Cleaning process

玻璃進(jìn)入清洗槽后，毛刷輥在電機(jī)帶動(dòng)下高速旋轉(zhuǎn)。刷毛與玻璃表面充分接觸，通過機(jī)械摩擦與清洗液的化學(xué)作用，共同去除玻璃表面污垢。在此過程中，要留意清洗液液位，若液位過低，及時(shí)補(bǔ)充，以保證毛刷輥始終能浸在清洗液中，發(fā)揮非常佳清洗效果。同時(shí)，根據(jù)玻璃清洗情況，適時(shí)調(diào)整毛刷輥轉(zhuǎn)速與玻璃輸送速度。若玻璃污垢較重，可適當(dāng)降低輸送速度，提高毛刷輥轉(zhuǎn)速，增強(qiáng)清洗力度；若污垢較輕，則可加快輸送速度，提升生產(chǎn)效率。?

After the glass enters the cleaning tank, the brush roller rotates at high speed under the drive of the motor. The bristles are in full contact with the glass surface, and through mechanical friction and chemical action of cleaning solution, they jointly remove dirt from the glass surface. During this process, it is important to pay attention to the level of the cleaning solution. If the level is too low, it should be replenished in a timely manner to ensure that the brush roller is always immersed in the cleaning solution and achieves the best cleaning effect. At the same time, adjust the brush roller speed and glass conveying speed in a timely manner according to the glass cleaning situation. If the glass dirt is heavy, the conveying speed can be appropriately reduced, the brush roller speed can be increased, and the cleaning force can be enhanced; If the dirt is light, it can accelerate the conveying speed and improve production efficiency. ?

（三）烘干處理?

（3） Drying treatment

清洗后的玻璃隨傳動(dòng)裝置進(jìn)入烘干區(qū)域。烘干裝置吹出的熱風(fēng)迅速蒸發(fā)玻璃表面殘留水分，完成干燥工序。同樣，要密切關(guān)注烘干效果，若玻璃表面仍有水滴殘留，可能是烘干溫度不夠、通風(fēng)不暢或玻璃表面清洗液過多，需相應(yīng)調(diào)整烘干溫度、檢查通風(fēng)口或適當(dāng)減少清洗液噴淋量。

The cleaned glass enters the drying area with the transmission device. The hot air blown out by the drying device quickly evaporates the residual moisture on the surface of the glass, completing the drying process. Similarly, close attention should be paid to the drying effect. If there are still water droplets remaining on the glass surface, it may be due to insufficient drying temperature, poor ventilation, or excessive cleaning solution on the glass surface. The drying temperature should be adjusted accordingly, the ventilation opening should be checked, or the amount of cleaning solution sprayed should be reduced appropriately.

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