在中空玻璃生產(chǎn)設(shè)備家族中，臥式丁基膠涂布機(jī)以其經(jīng)濟(jì)實(shí)用、操作簡(jiǎn)便的特點(diǎn)，成為眾多中小型玻璃加工企業(yè)的優(yōu)選設(shè)備。與立式設(shè)備相比，臥式丁基膠涂布機(jī)在結(jié)構(gòu)設(shè)計(jì)、操作方式和適用場(chǎng)景等方面都有著鮮明的特點(diǎn)。

In the family of hollow glass production equipment, the horizontal butyl rubber coating machine has become the preferred equipment for many small and medium-sized glass processing enterprises due to its economic practicality and easy operation. Compared with vertical equipment, horizontal butyl rubber coating machines have distinct characteristics in structural design, operation mode, and applicable scenarios.

臥式丁基膠涂布機(jī)顯著的特征是其水平臥式的結(jié)構(gòu)布局。設(shè)備整體呈長(zhǎng)條狀，輸送帶水平放置，鋁間隔框在水平方向上傳送并完成涂膠。這種結(jié)構(gòu)設(shè)計(jì)使得設(shè)備高度較低，對(duì)廠房高度沒有特殊要求，安裝和搬運(yùn)都更加方便。在臺(tái)面材質(zhì)上，多數(shù)臥式設(shè)備采用不銹鋼拉絲面板，不僅臺(tái)面整潔美觀，而且耐腐蝕、易清潔，非常適合膠料作業(yè)環(huán)境。

The significant feature of the horizontal butyl rubber coating machine is its horizontal structure layout. The equipment is in the shape of a long strip, with the conveyor belt placed horizontally and the aluminum spacer frame transported horizontally and coated with glue. This structural design results in lower equipment height and no special requirements for factory height, making installation and handling more convenient. In terms of countertop material, most horizontal equipment uses stainless steel brushed panels, which are not only clean and beautiful, but also corrosion-resistant and easy to clean, making them very suitable for rubber material working environments.

在操作方式上，臥式丁基膠涂布機(jī)屬于半自動(dòng)涂布機(jī)。操作人員需要人工扶持鋁間隔框，將其放在傳送帶上并隨傳送帶行進(jìn)。當(dāng)間隔框通過(guò)傳感器時(shí)，傳送壓輪及打膠閥按設(shè)定程序自動(dòng)動(dòng)作——壓輪壓下、壓送鋁間隔條行進(jìn)，到達(dá)打膠頭時(shí)開始涂膠，離開時(shí)自動(dòng)停止。整個(gè)過(guò)程由PC或PLC控制系統(tǒng)統(tǒng)一協(xié)調(diào)。這種人機(jī)協(xié)作的模式對(duì)操作人員的技術(shù)要求不高，普通工人經(jīng)過(guò)簡(jiǎn)單培訓(xùn)即可上崗。兩人配合操作即可輕松完成生產(chǎn)任務(wù)，大大節(jié)省了人力成本。

In terms of operation, the horizontal butyl rubber coating machine belongs to the semi-automatic coating machine. The operator needs to manually support the aluminum spacer frame, place it on the conveyor belt, and move it along with the conveyor belt. When the spacer box passes through the sensor, the conveying pressure wheel and glue valve automatically operate according to the set program - the pressure wheel presses down and the aluminum spacer strip moves, and starts to apply glue when it reaches the glue head, and automatically stops when it leaves. The entire process is coordinated by a PC or PLC control system. This human-machine collaboration mode does not require high technical skills from operators, and ordinary workers can take up their posts after simple training. Two people working together can easily complete production tasks, greatly saving labor costs.

臥式丁基膠涂布機(jī)在涂膠質(zhì)量上同樣表現(xiàn)出眾。設(shè)備配備可調(diào)定位機(jī)構(gòu)，能夠充分保證涂膠膠頭與鋁間隔框之間的間距均勻，從而確保涂膠的均勻性。輸送系統(tǒng)采用電子調(diào)速電機(jī)，可實(shí)現(xiàn)無(wú)級(jí)調(diào)速，運(yùn)行速度平穩(wěn)。膠嘴距離可根據(jù)鋁條寬度在6至20mm范圍內(nèi)靈活調(diào)整。部分先進(jìn)型號(hào)還具備免泄壓調(diào)節(jié)功能，無(wú)需泄壓即可根據(jù)鋁條寬度旋轉(zhuǎn)手輪進(jìn)行調(diào)整。

The horizontal butyl rubber coating machine also performs well in terms of coating quality. The equipment is equipped with an adjustable positioning mechanism, which can fully ensure the uniform spacing between the glue head and the aluminum spacer frame, thereby ensuring the uniformity of the glue application. The conveying system adopts electronic speed regulating motors, which can achieve stepless speed regulation and smooth operation speed. The distance between the glue nozzle can be flexibly adjusted within the range of 6 to 20mm according to the width of the aluminum strip. Some advanced models also have a pressure relief adjustment function, which can be adjusted by rotating the handwheel according to the width of the aluminum strip without the need for pressure relief.

在技術(shù)參數(shù)方面，以WJT04型臥式丁基膠涂布機(jī)為例：電源為380V 50Hz三相四線制，總功率約2.5KW；擠膠壓力為12至14MPa，打膠溫度為100至140°C；氣動(dòng)壓力要求0.5至0.8MPa；打膠速度可達(dá)22米/分鐘；外形尺寸約為3000×700×1236mm，總重量約850kg。膠缸容量方面，部分型號(hào)的膠缸內(nèi)徑達(dá)200mm、長(zhǎng)450mm，適用于各種檔次的丁基膠。輸送帶速快可達(dá)10m/min。

In terms of technical parameters, taking the WJT04 horizontal butyl rubber coating machine as an example: the power supply is 380V 50Hz three-phase four wire system, with a total power of about 2.5KW; the extrusion pressure is 12 to 14MPa, the gluing temperature is 100 to 140 ° C; the pneumatic pressure requirement is 0.5 to 0.8MPa; The gluing speed can reach 22 meters per minute; The external dimensions are approximately 3000 × 700 × 1236mm, with a total weight of approximately 850kg. In terms of rubber cylinder capacity, some models of rubber cylinders have an inner diameter of 200mm and a length of 450mm, suitable for various grades of butyl rubber. The conveyor belt speed can reach up to 10m/min.

從設(shè)備投入來(lái)看，臥式丁基膠涂布機(jī)的價(jià)格優(yōu)勢(shì)十分明顯。以2015年的市場(chǎng)行情為例，臥式丁基膠涂布機(jī)約16000元/臺(tái)，而同期立式設(shè)備約21000元/臺(tái)。對(duì)于資金有限的中小企業(yè)來(lái)說(shuō)，購(gòu)買一臺(tái)臥式玻璃清洗機(jī)和一臺(tái)臥式丁基膠涂布機(jī)，總投入3萬(wàn)元以內(nèi)即可生產(chǎn)出標(biāo)準(zhǔn)的中空玻璃產(chǎn)品。

From the perspective of equipment investment, the price advantage of horizontal butyl rubber coating machine is very obvious. Taking the market situation in 2015 as an example, horizontal butyl rubber coating machines cost about 16000 yuan per unit, while vertical equipment costs about 21000 yuan per unit during the same period. For small and medium-sized enterprises with limited funds, purchasing a horizontal glass cleaning machine and a horizontal butyl rubber coating machine, with a total investment of less than 30000 yuan, can produce standard insulated glass products.

不過(guò)，臥式設(shè)備也有其局限性。相比立式全自動(dòng)設(shè)備，臥式設(shè)備的自動(dòng)化程度和生產(chǎn)效率要低一些。它更適合中小批量、多品種的生產(chǎn)模式，而對(duì)于大規(guī)模、快捷率的流水線作業(yè)，立式全自動(dòng)設(shè)備則更具優(yōu)勢(shì)。因此，企業(yè)在選型時(shí)需要根據(jù)自身的場(chǎng)地條件、產(chǎn)量需求和資金預(yù)算來(lái)綜合考慮?？傮w而言，臥式丁基膠涂布機(jī)以其經(jīng)濟(jì)實(shí)惠、操作簡(jiǎn)便、維護(hù)容易的特點(diǎn)，依然是中小型中空玻璃加工企業(yè)值得信賴的選擇。

However, horizontal equipment also has its limitations. Compared to vertical fully automatic equipment, horizontal equipment has a lower degree of automation and production efficiency. It is more suitable for production modes of small and medium-sized batches and multiple varieties, while for large-scale and high-efficiency assembly line operations, vertical fully automatic equipment has more advantages. Therefore, when selecting, enterprises need to comprehensively consider their own site conditions, production requirements, and budget. Overall, the horizontal butyl rubber coating machine is still a reliable choice for small and medium-sized hollow glass processing enterprises due to its cost-effectiveness, easy operation, and easy maintenance.