全自動(dòng)鋁條折彎?rùn)C(jī)是中空玻璃槽鋁式生產(chǎn)工藝中的專用設(shè)備，用于將鋁間隔條折彎成型為各種規(guī)格的鋁框。該設(shè)備取代了傳統(tǒng)的鋁框四邊插腳式組裝工藝，可一次性完成一根鋁條制作多種凸多邊形鋁框，從而大幅增強(qiáng)鋁框強(qiáng)度，使中空玻璃的密封效果更好、使用壽命更長(zhǎng)。

The fully automatic aluminum strip bending machine is a specialized equipment in the production process of hollow glass trough aluminum, used to bend aluminum spacer strips into various specifications of aluminum frames. This device replaces the traditional four sided pin assembly process of aluminum frames, and can produce multiple convex polygonal aluminum frames with one aluminum strip at a time, greatly enhancing the strength of the aluminum frame and improving the sealing effect and service life of the insulated glass.

全自動(dòng)鋁條折彎?rùn)C(jī)的工作原理基于數(shù)控伺服驅(qū)動(dòng)技術(shù)。設(shè)備采用PLC控制系統(tǒng)，通過觸摸屏人機(jī)界面完成所有操作設(shè)定。操作人員只需在觸摸屏上輸入玻璃尺寸數(shù)據(jù)，控制系統(tǒng)自動(dòng)計(jì)算鋁框折彎數(shù)據(jù)并進(jìn)行排序，然后設(shè)備按照設(shè)定自動(dòng)完成上料、送料、折彎、切割等一系列動(dòng)作。在送料環(huán)節(jié)，設(shè)備采用數(shù)控伺服進(jìn)料系統(tǒng)，鋁框尺寸可調(diào)節(jié)精度達(dá)到0.1mm/m。在折彎環(huán)節(jié)，采用數(shù)控折彎角度控制系統(tǒng)，可調(diào)節(jié)精度達(dá)到0.1°。設(shè)備可根據(jù)鋁框大小自動(dòng)無級(jí)調(diào)整折彎速度，避免大框邊框變形，同時(shí)保證小框高速連續(xù)生產(chǎn)。

The working principle of the fully automatic aluminum strip bending machine is based on CNC servo drive technology. The equipment adopts a PLC control system and completes all operation settings through a touch screen human-machine interface. The operator only needs to input the glass size data on the touch screen, and the control system will automatically calculate and sort the aluminum frame bending data. Then, the equipment will automatically complete a series of actions such as loading, feeding, bending, cutting, etc. according to the settings. In the feeding process, the equipment adopts a CNC servo feeding system, and the aluminum frame size can be adjusted with an accuracy of 0.1mm/m. In the bending process, a CNC bending angle control system is used, which can adjust the accuracy to 0.1 °. The equipment can automatically and continuously adjust the bending speed according to the size of the aluminum frame, avoiding deformation of the large frame frame and ensuring high-speed continuous production of small frames.

全自動(dòng)鋁條折彎?rùn)C(jī)的顯著特點(diǎn)之一是智能化程度高。設(shè)備通常配備4條自動(dòng)儲(chǔ)料槽，可以分別存放4種規(guī)格長(zhǎng)度4-6米的鋁條原料。鋁條可實(shí)現(xiàn)自動(dòng)續(xù)接，接頭采用智能避讓設(shè)計(jì)。折彎和切割時(shí)自動(dòng)避讓鋁條之間的連接處和圓弧處，折彎后自動(dòng)完成切割。設(shè)備具備高速連續(xù)生產(chǎn)功能，操作工只需保證料槽有料和從折彎?rùn)C(jī)上取下折好的鋁框即可，折彎?rùn)C(jī)加工至設(shè)定數(shù)量后自動(dòng)停止。設(shè)備還具備框數(shù)據(jù)合理性判斷功能，不合理數(shù)據(jù)拒絕加工并提示；在線無料提示、休眠提示、故障提示、工作提示等功能一應(yīng)俱全。部分出眾機(jī)型采用四工位折彎工藝，鋁條2次彎折即可成型，并可2根同時(shí)折彎，大幅縮短折彎時(shí)間，彎角處平整度好。

One of the significant features of the fully automatic aluminum strip bending machine is its high degree of intelligence. The equipment is usually equipped with four automatic storage tanks, which can store aluminum strip raw materials of four specifications and lengths of 4-6 meters each. Aluminum bars can be automatically connected, and the joints adopt intelligent avoidance design. Automatically avoid the connections and arcs between aluminum bars during bending and cutting, and complete cutting automatically after bending. The equipment has high-speed continuous production function, and the operator only needs to ensure that there is material in the material tank and remove the folded aluminum frame from the bending machine. The bending machine will automatically stop after processing to the set quantity. The device also has the function of judging the rationality of frame data, rejecting processing of unreasonable data and prompting; The online no material prompt, sleep prompt, fault prompt, work prompt and other functions are fully equipped. Some high-end models adopt a four station bending process, where the aluminum strip can be bent twice to form, and two pieces can be bent simultaneously, greatly reducing the bending time and achieving good flatness at the corners.

在加工能力方面，全自動(dòng)鋁條折彎?rùn)C(jī)的鋁條折彎規(guī)格厚度為5.5mm-24mm，長(zhǎng)度4000mm-6000mm。可加工鋁框尺寸非常小250×100mm，非常大2000×2000mm。較大加工速度小于30秒/個(gè)（1000×1000mm規(guī)格）。加工精度方面，鋁框尺寸誤差控制在±0.5mm以內(nèi)，角度誤差控制在±1°以內(nèi)。鋁框折彎角度常規(guī)為90°。設(shè)備電源為AC220V、50Hz，功率約2.5KW，氣源要求0.65MPa。整機(jī)外形尺寸約為10500×2200×2600mm。

In terms of processing capability, the fully automatic aluminum strip bending machine has aluminum strip bending specifications with a thickness of 5.5mm-24mm and a length of 4000mm-6000mm. The minimum size of aluminum frame that can be processed is 250 × 100mm, and the maximum size is 2000 × 2000mm. The larger processing speed is less than 30 seconds per piece (1000 × 1000mm specification). In terms of processing accuracy, the size error of the aluminum frame is controlled within ± 0.5mm, and the angle error is controlled within ± 1 °. The conventional bending angle for aluminum frames is 90 degrees. The equipment power supply is AC220V, 50Hz, with a power of approximately 2.5KW and a gas source requirement of 0.65MPa. The overall dimensions of the machine are approximately 10500 × 2200 × 2600mm.

全自動(dòng)鋁條折彎?rùn)C(jī)在形狀加工方面具有出眾的靈活性。數(shù)控系統(tǒng)可自動(dòng)調(diào)整控制鋁框尺寸和形狀，能夠完成三角形、長(zhǎng)方形、正五邊形、正六邊形、圓形、橢圓形等多種形狀的折彎。設(shè)備可設(shè)定4種規(guī)格、32種尺寸（每種規(guī)格各8種）的玻璃原片尺寸數(shù)據(jù)，每種尺寸鋁框一次連續(xù)加工數(shù)量可設(shè)定為9999件。無尾料設(shè)計(jì)使除切口損耗外可實(shí)現(xiàn)零料頭加工。設(shè)備采用模塊化設(shè)計(jì)，所有功能均可手動(dòng)操作，滿足調(diào)試和搶修需要。全自動(dòng)鋁條折彎?rùn)C(jī)是加工槽鋁式中空玻璃規(guī)?；a(chǎn)的理想設(shè)備，其快捷率、高精度的特點(diǎn)使其成為現(xiàn)代化中空玻璃生產(chǎn)企業(yè)不可或缺的核心裝備。

The fully automatic aluminum strip bending machine has strong flexibility in shape processing. The CNC system can automatically adjust and control the size and shape of aluminum frames, and can complete bending of various shapes such as triangles, rectangles, regular pentagons, regular hexagons, circles, ellipses, etc. The device can set glass raw sheet size data for 4 specifications and 32 sizes (8 for each specification), and the continuous processing quantity of aluminum frames for each size can be set to 9999 pieces. The tailless design enables zero head machining except for cutting losses. The equipment adopts a modular design, and all functions can be manually operated to meet the needs of debugging and emergency repair. The fully automatic aluminum strip bending machine is an ideal equipment for large-scale production of groove aluminum insulated glass. Its high efficiency and precision make it an indispensable core equipment for modern insulated glass production enterprises.

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