基本組成

Basic Composition

上片臺：用于放置待加工的玻璃原片，通常配備有自動傳輸裝置，可將玻璃平穩(wěn)地輸送到下一工序。

Loading table: used to place glass raw sheets to be processed, usually equipped with automatic transfer devices, which can smoothly transport the glass to the next process.

清洗干燥機(jī)：對玻璃進(jìn)行清洗和干燥處理，以去除表面的灰塵、油污等雜質(zhì)，保證玻璃的清潔度，為后續(xù)的加工工藝提供良好的基礎(chǔ)。一般采用毛刷輥和高壓水噴淋相結(jié)合的清洗方式，再通過熱風(fēng)干燥系統(tǒng)使玻璃快速干燥。

Cleaning and drying machine: Clean and dry the glass to remove impurities such as dust and oil on the surface, ensuring the cleanliness of the glass and providing a good foundation for subsequent processing technology. Generally, a cleaning method combining brush rollers and high-pressure water spray is used, followed by a hot air drying system to quickly dry the glass.

合片臺：是將清洗干燥后的兩片或多片玻璃進(jìn)行組合的工作平臺。在此工序中，會在玻璃之間放置間隔條，并填充干燥劑，以形成中空結(jié)構(gòu)。同時，還會進(jìn)行涂膠等操作，確保玻璃之間的密封性能。

Splicing table: It is a working platform that combines two or more pieces of glass that have been cleaned and dried. In this process, spacer strips will be placed between the glasses and desiccants will be filled to form a hollow structure. At the same time, adhesive coating and other operations will be carried out to ensure the sealing performance between the glasses.

封膠機(jī)：對合片后的中空玻璃進(jìn)行密封膠的涂覆，常用的密封膠有丁基膠和硅酮膠等。丁基膠用于第一道密封，具有良好的氣密性和水密性；硅酮膠則用于第二道密封，主要起結(jié)構(gòu)密封和耐候作用，增強(qiáng)中空玻璃的整體穩(wěn)定性和耐久性。

Sealing machine: Apply sealant to the laminated hollow glass, commonly used sealants include butyl rubber and silicone rubber. Butyl rubber is used for the first seal and has good air and water tightness; Silicone adhesive is used for the second layer of sealing, mainly for structural sealing and weather resistance, enhancing the overall stability and durability of insulated glass.

工作流程

Workflow

首先，將玻璃原片放置在上片臺上，通過自動傳輸裝置將玻璃輸送至清洗干燥機(jī)進(jìn)行清洗和干燥處理。

Firstly, place the glass raw sheet on the loading table and transport it to the cleaning and drying machine for cleaning and drying through an automatic transfer device.

接著，清洗干燥后的玻璃被傳送到合片臺，在合片臺上放置間隔條、灌裝干燥劑，并進(jìn)行合片操作，然后涂抹丁基膠進(jìn)行第一道密封。

Next, the cleaned and dried glass is transported to the laminating table, where spacer strips are placed, desiccants are filled, and laminating operations are performed. Then, butyl rubber is applied for the first seal.

之后，將合片后的玻璃送入封膠機(jī)，進(jìn)行硅酮膠等第二道密封膠的涂覆。

Afterwards, the laminated glass is sent to the sealing machine for coating with a second layer of sealant such as silicone glue.

在生產(chǎn)過程中，鋁條折彎機(jī)根據(jù)需要將鋁條折彎成合適的形狀，分子篩灌裝機(jī)將干燥劑灌裝到間隔條中。

During the production process, the aluminum strip bending machine bends the aluminum strip into the appropriate shape as needed, and the molecular sieve filling machine fills the desiccant into the spacer strip.

技術(shù)特點(diǎn)

Technical features

自動化程度高：采用先進(jìn)的控制系統(tǒng)和傳感器技術(shù)，實(shí)現(xiàn)了玻璃的自動上片、傳輸、清洗、合片、封膠等工序的自動化操作，減少了人工干預(yù)，提高了生產(chǎn)效率和產(chǎn)品質(zhì)量的穩(wěn)定性。

High degree of automation: By adopting advanced control systems and sensor technology, the automation of processes such as glass loading, transportation, cleaning, lamination, and sealing has been achieved, reducing manual intervention and improving production efficiency and product quality stability.

加工精度高：能夠準(zhǔn)確控制玻璃的尺寸、間隔條的安裝位置以及密封膠的涂覆厚度等參數(shù)，保證中空玻璃的各項(xiàng)性能指標(biāo)符合標(biāo)準(zhǔn)要求。例如，玻璃的切割精度可以控制在 ±0.1mm 以內(nèi)，密封膠的涂覆厚度誤差不超過 ±0.5mm。

High processing accuracy: It can accurately control the size of the glass, the installation position of the spacer, and the coating thickness of the sealant, ensuring that the various performance indicators of the insulated glass meet the standard requirements. For example, the cutting accuracy of glass can be controlled within ± 0.1mm, and the coating thickness error of sealant does not exceed ± 0.5mm.

生產(chǎn)效率高：具備較高的生產(chǎn)速度，可根據(jù)不同的生產(chǎn)需求進(jìn)行調(diào)整。一般情況下，一條中空玻璃生產(chǎn)線每小時可生產(chǎn) 10 - 20 平方米的中空玻璃，滿足大規(guī)模生產(chǎn)的需求。

High production efficiency: With a high production speed, it can be adjusted according to different production needs. In general, a production line for insulated glass can produce 10-20 square meters of insulated glass per hour, meeting the needs of large-scale production.

兼容性強(qiáng)：可以適應(yīng)不同規(guī)格、不同類型的中空玻璃生產(chǎn)，如普通中空玻璃、Low - E 中空玻璃、鍍膜中空玻璃等。同時，還能夠根據(jù)客戶的特殊需求進(jìn)行定制化生產(chǎn)，滿足多樣化的市場需求。

Strong compatibility: It can adapt to the production of different specifications and types of insulating glass, such as ordinary insulating glass, Low-E insulating glass, coated insulating glass, etc. At the same time, customized production can be carried out according to the special needs of customers to meet diverse market demands.

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