當前位置：全自動中空玻璃生產(chǎn)線 (外合片)使用的注意特點
時間：2023-10-19 來源：http://www.hyjsrq88.com/ 發(fā)布人：昌盛機械
1、整機采用六個變頻、PLC控制，觸摸屏操作，設(shè)備多速運轉(zhuǎn)優(yōu)化功能。每日單班產(chǎn)量達1200塊以上。自動識別鍍膜玻璃與Low-E玻璃的膜層面提示。
1. The entire machine adopts six frequency converters, PLC control, touch screen operation, and equipment multi speed operation optimization function. The daily production per shift reaches over 1200 pieces. Automatically recognize film level prompts for coated glass and Low-E glass.
2、生產(chǎn)線各輸送部分均采用緩沖停車功能，避免出現(xiàn)玻璃與玻璃及設(shè)備定位發(fā)生沖撞的現(xiàn)象。減小玻璃對輸送輪的磨損。
2. Each conveying part of the production line adopts a buffer parking function to avoid collisions between glass and equipment positioning. Reduce the wear of glass on the conveyor wheel.
3、該生產(chǎn)線包括進料傳送機、清洗干燥機、檢查傳送及鋁框裝配機、玻璃等候機、合片平壓機、翻轉(zhuǎn)臺。
3. This production line includes a feeding conveyor, a cleaning and drying machine, an inspection conveyor and aluminum frame assembly machine, a glass waiting machine, a laminating flat press, and a turnover table.
4、清洗干燥機箱和水箱表面采用雙水箱不銹鋼拉絲板制作，分室清洗確保玻璃清洗干凈。外觀整潔美觀。傳送膠輥采用耐酸堿全橡膠輥，可根據(jù)不同厚度的玻璃自動調(diào)節(jié)間距。三對毛刷配用高壓水噴霧器，三對毛刷全部采用軟質(zhì)高溫絲，防止對鍍膜玻璃的表面膜層的破壞。清洗室用有機玻璃擋水板罩住，擋水板拆卸容易，便于維修。清洗段機箱工作時，能透過玻璃直接看到玻璃的傳送及清洗情況。
4. The surface of the cleaning and drying cabinet and water tank is made of double water tank stainless steel wire drawing plate, and the cleaning is carried out in separate rooms to ensure that the glass is clean. The appearance is neat and beautiful. The conveyor rubber roller adopts acid and alkali resistant all rubber rollers, which can automatically adjust the spacing according to different thicknesses of glass. Three pairs of brushes are equipped with high-pressure water spray, and all three pairs of brushes are made of soft high temperature wires to prevent damage to the surface facial mask layer of the coated glass. The cleaning room is covered with an organic glass water baffle, which is easy to disassemble and easy to maintain. When the cleaning section chassis is working, the transmission and cleaning status of the glass can be directly seen through the glass.
5、 清洗時水由兩水泵從水箱抽出，通過噴淋水管水嘴噴到玻璃表面上，經(jīng)毛刷清洗玻璃后，再流回水箱，循環(huán)使用。漂洗水箱配有水加熱裝置，在低溫下可對水進行加熱再使用。若水質(zhì)較差，用戶需配備水處理裝置，水經(jīng)水處理后進入漂洗水箱，按上述步驟循環(huán)使用。（水處理裝置由用戶自備）
5. During cleaning, water is extracted from the water tank by two water pumps and sprayed onto the surface of the glass through the spray nozzle of the water pipe. After cleaning the glass with a brush, it flows back to the water tank for recycling. The rinsing water tank is equipped with a water heating device, which can heat and reuse the water at low temperatures. If the water quality is poor, users need to be equipped with a water treatment device. After water treatment, it enters the rinsing water tank and is recycled according to the above steps. (The water treatment device is provided by the user)
6、檢查傳送及鋁框裝配機采用雙速傳送，玻璃從清洗干燥機中傳出時，檢查傳送機低速運行，與清洗干燥機速度匹配；當玻璃后邊緣通過檢查傳送機右側(cè)的光電開關(guān)時，檢查傳送機高速運行，玻璃加速傳送，雙速傳送既提高了生產(chǎn)效率，又避免了檢查傳送機與清洗干燥機銜接處由于傳送速度不一致對輸送輪造成的磨損，燈檢輸出部位采用選擇停止功能，可隨時抽樣檢查，及時發(fā)現(xiàn)未清洗干凈的玻璃，充分保障成品的合格率。
6. The inspection conveyor and aluminum frame assembly machine adopt dual speed transmission. When the glass passes out of the cleaning and drying machine, check that the conveyor runs at low speed and matches the speed of the cleaning and drying machine; When the rear edge of the glass passes through the photoelectric switch on the right side of the inspection conveyor, the high-speed operation of the conveyor is checked, and the glass is accelerated for transmission. The dual speed transmission not only improves production efficiency, but also avoids wear and tear on the conveyor wheel caused by inconsistent transmission speed at the connection between the inspection conveyor and the cleaning and drying machine. The output part of the light inspection adopts a selective stop function, which can be sampled for inspection at any time to timely detect uncleaned glass, Fully guarantee the qualification rate of finished products.
7、 等待機可實現(xiàn)玻璃的等候功能，有效提高玻璃加工速度和效率。
7. The waiting machine can achieve the waiting function of glass, effectively improving the speed and efficiency of glass processing.
8、 合片平壓機采用液壓站控制，移動的前壓片內(nèi)采用吸盤裝置，根據(jù)不同尺寸玻璃合理分配吸盤工作區(qū)域，基本為單吸盤工作分配保障吸盤有效氣壓，盡可能避免出現(xiàn)玻璃滑落現(xiàn)象。
8. The laminating flat press is controlled by a hydraulic station, and a suction cup device is used inside the moving front pressing plate. The working area of the suction cup is reasonably allocated according to different sizes of glass, which is basically a single suction cup working distribution to ensure effective air pressure of the suction cup and avoid glass sliding as much as possible.
9、 合片平壓采用液壓系統(tǒng)驅(qū)動，運動采用四點同步運動副與齒輪齒條，大張開便于檢修和保養(yǎng)。充分保證兩個板面平行壓合。對于加工不同尺寸的中空玻璃設(shè)有調(diào)壓功能，保壓時間也可根據(jù)玻璃尺寸大小進行調(diào)整?？筛鶕?jù)客戶要求升級為內(nèi)外合片。
9. The flat pressing of the lamination is driven by a hydraulic system, and the movement adopts a four point synchronous motion pair and gear rack, with a large opening for easy maintenance and repair. Fully ensure that the two board surfaces are parallel and pressed together. There is a pressure regulating function for processing hollow glass of different sizes, and the pressure holding time can also be adjusted according to the size of the glass. Upgraded to internal and external laminations according to customer requirements.
10、設(shè)備護板表面采用噴塑處理。
10. The surface of the equipment guard board is treated with spray molding.
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